ZTF forming process
Technology | ZTF-1 | ZTF-2 | XZTF-3 | XZTF-4 |
Adjustment Method | Manual | Manual | Electric | Electric |
Rolls in Breakdown section | Basically Common Use | Fully Common Use | Fully Common Use | Fully Common Use |
Structure and Adjustment of Rotating Horizontal Rolls |
No Horizontal Rolls | Manually adjust the rotating, opening & closing and lifting of upper rolls, the lower rolls opening& closing on the shaft. Manually adjust quick release or adjustable mats. | Electric adjust the rotating, opening & closing and lifting of upper rolls , tilting lower rolls opeing& closing on the roll seats. Electric adjust the the space between rolls which is controlled by screw. | Electric adjust the rotating, opening & closing and lifting of upper rolls. Computer adjust the tilting of the lower rolls opening& closing on the roll seats, the space between rolls which is controlled by screw |
Structure and Adjustment of Swiveling Vertical Rolls | Manually control the adjustment for the opening & closeing, lifting and rotating of the special curve rolls. | Manually or electromotion control the adjustment for the opening & closing, lifting and rotating of the special curve rolls. | Electric control the adjustment for the opening & closeing, lifting and rotating of the special curve rolls. | Computer control the adjustment for the opening & closeing, lifting and rotating of the special curve rolls. |
Adjustment of Other Rolls in Roughly Forming Section | Rollers shall be replaced when producing new size of pipe. | The rolls open and close on the shaft, manually adjust the quick release and the adjustable mats, the lifting the upper rolls. | The rolls open and close on the shaft or roll seats, manually adjust the space between rolls which is controlled by screw, the lifting of the upper rolls. | The rolls open and close on the shaft or roll seat. Electric adjust the space between rolls which is controlled by screw. Computer adjust the lifting of the upper rolls. |
Micro-adjustment Device for Side Vertical Rolls in Final Forming and Sizing Section | N/A | N/A | Yes | Yes |
Adjustment for Rolls Position | Manual | Manual | Manual | Computer |
Request for Electronic Control | Low | Low | High | Higher |
Accuracy of Rolls Position Adjustment | High | High | Higher | Highest |
Operation Site of Rolls position Adjustment | Inside the stands | Inside the stands | Outside the stands | Outside the stands |
Deformation of the Pipe Blank Edge | Good | Good | Better | Better |
The Formation for High Rrecision, High Steel Grade and Thick Wall Pipe | Good | Better | Best | Best |
Accuracy of Pipe | High | High | Higher | Higher |
Labour Intensity | High | High | Low | Very low |
Time for Replacing Rolls | Long | Short | Short | Shortest |
Online Adjustment | Normal | Normal | Good | Good |
Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working spead m/min |
ERW114 | Ф48-Ф114 | 40x40-90x90 | 1.5-4.5 | 65 |
ERW140 | Ф60-Ф140 | 50x50-110x110 | 2.0-5.0 | 60 |
ERW165 | Ф76-Ф165 | 60x60-130x130 | 2.0-6.0 | 50 |
ERW219 | Ф89-Ф219 | 70x70-170x170 | 2.0-8.0 | 50 |
ERW273 | Ф114-Ф273 | 90x90-210x210 | 3.0-10.0 | 45 |
ERW325 | Ф140-Ф325 | 110x110-250x250 | 4.0-12.7 | 40 |
ERW377 | Ф165-Ф377 | 130x130-280x280 | 4.0-14.0 | 35 |
ERW406 | Ф219-Ф406 | 170x170-330x330 | 6.0-16.0 | 30 |
ERW508 | Ф273-Ф508 | 210x210-400x400 | 6.0-18.0 | 25 |
ERW660 | Ф325-Ф660 | 250x250-500x500 | 6.0-20.0 | 20 |
ERW720 | Ф355-Ф720 | 300x300-600x600 | 6.0-22.0 | 20 |
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