Steel Melting

Minimum Order: 1

Packaging: N/A

Delivery: 30 Days

The process of steel smelting to finishing are all completed in a high-temperature heating environment. The induction melting of iron, the composition of ingredients, and roll forming are all accompanied by heating. The process of recycling, smelting and purifying waste steel is also accompanied by heating. Thus, induction heating actually plays an irreplaceable role in the process of ferrous metal smelting. The traces of industrial induction melting machine can be seen from large blast furnaces to small smelting furnaces. As a professional induction heating machine manufacturer, JKZ focuses on the small smelting furnace, with the capacity ranging from 15KG to 500KG so as to meet the needs of small and medium-sized customers for steel smelting. Adopting IGBT inverters, our industrial induction melting machine is well featured with the characteristics of low failure rate, long use life, advanced module design and easy maintenance. They also use 30% less electricity than the traditional furnaces. In a word, JKZ's power supply and the dedicated RH melting furnace body can effectively form a complete set of smelting special system to help their users to quickly and easily complete the smelting work.

Benefits of Induction Steel Melting

As smelters seek newer and more cost-effective steel making methods, the design and operation of induction melting furnaces continue to improve.

The following are five advantages of induction melting over traditional open hearth furnaces.

1. Improve efficiency

The melting point of steel is approximately 1300°C (2500°F). The efficiency of induction melting is closely related to its power requirements. The high-voltage primary coil in the induction furnace generates a frequency of approximately 50 Hz to 10,000 Hz per second. This allows rapid heating of the melting, thereby providing higher thermal efficiency. The increased efficiency in the induction melting process leads to higher production and less combustion losses. Adding materials can reduce the melting time of the metal, thereby increasing the output of steel.

2. Reduce operating costs

The financial impact of running induction melting and forging is closely related to energy efficiency. Most industries that produce smelting furnaces are constantly innovating and improving new steel making technologies. The stove adopts the latest technology to reduce power consumption, thereby saving production costs. In addition, the automation of the process reduces waste products such as metal losses that are common in electric furnaces.

3. Improve metallurgical functions

The induction melting furnace working principle revolves around using a high-voltage primary coil to generate electromagnetic current to heat the metal. Since the electric charge causes the molten steel in the center to rise, the inductor and molten steel usually repel each other. This phenomenon is commonly referred to as electromagnetic stirring. The electromagnetic stirring of molten steel leads to the uniformity of the chemical composition of the metal product.

4. Reduce oxidation loss

The core induction furnace reduces the oxidation burning loss of the elements in the steel. The low frequency associated with induction heating coils reduces the burning speed of metallic elements, thereby minimizing the oxidation of molten steel. In addition, no electrodes are used in the smelting process, thereby reducing the generation of slag. Therefore, the waste generated by the furnace is reduced, and there is no need to worry about adding carbon to the electrode.

5. Cleaner operation

Compared with electric furnaces, induction fusion casting has less negative impact on the environment. This process records the reduction in gas, smoke, and dust emissions associated with other types of castings and forgings. Induction metal furnaces are cleaner and can better control emissions and their release to the environment. You can focus more on the casting process and reduce the waste generated. In addition, compared with the open hearth furnace, the forging furnace is less noisy.

JKZ is a professional induction heater factory, we provide induction heating machine china, melting machine for steel, induction melting steel, etc. Contact us to buy induction heating products.

Country: China (Mainland)
Business Type:
Market:
Founded Year:1993
Address:NO.688th South baoguang Road, Xindu District,Chengdu,Sichuan ,China
Contact:cn jkz

steel melting

*Your name:	Enter name here eg:Ralph zhang
*Your Email:	Enter email here
*To:	Chengdu Jinkezhi Electronic Co., Ltd
*Subject:
*Message:
	Enter between 20 to 3,000 characters. English only. Characters : 0 / 3000
*Enter the secure code shown below	Reload Image

		We do inquire for you , please wait ...

Ultrasonic Frequency Induction Heating Machine

SWS-25A 15-30KHZ 25KW 36A Ultrasonic Frequency Induction Heating Machine

SWP-HT 30KHz-60KHz Medium Frequency Induction Heating Machine

MFS-300A 1-8KHZ 300KW 460A Medium Frequency Induction Heating Machine

MFS-200A 1-8KHZ 200KW 310A Medium Frequency Induction Heating Machine

STEEL STRUCTURE SHOT BLASTING MACHINE

China steel shot blasting machine is the most environment-friendly option for corrosion removal and surface preparation on a steel structure. Steel shot blasting equipment is used in almost every industry that uses metal, including aerospace, automotive, construction, foundry, ...

QINGDAO QINGGONG SETH MACHINERY CO., LTD.

STEEL PLATE SHOT BLASTING MACHINE

Steel plate shot blasting machine is one kind of roller conveyor shot blasting machines. It can remove all rust, corrosion and mill scale from steel plate and provides ideal surface finish (SA2.5) for securing a continuous and effective bond between the steel surface and coat. ...

QINGDAO QINGGONG SETH MACHINERY CO., LTD.

Bali Stainless Steel Shower Enclosure Hardware

Complete set of Bali Series Stainless Steel Bypass Sliding Bath Enclosure Hardware Set. Components include the following items: 1 Rail up to 73\" long 2 Rail to Wall Holders 8 Wheel assemblies 1 Bottom guide 2 Door stops 2 24\" Single Sided Towel Bars 1 Special wrench Visit us ...

Calusa Barn Door Hardware

Vibration Silver Plate Sheet Stainless Steel

Vibration Silver Plate Sheet Stainless Steel has a textured surface with a silver color. This finish is achieved by using special brushes or rollers to create a pattern of parallel lines. It is commonly used in architectural applications, such as wall panels, elevator ...

Normandy Metal Industry Co., Ltd.

Stainless Steel Surface Finishes

stainless sheet metal finishes determine the final appearance and characteristics of the material. Some common surface finishes include brushed, mirror, satin, and patterned finishes. These finishes not only improve the aesthetic appeal but also provide additional protection ...

Normandy Metal Industry Co., Ltd.

Multi-Segment Food Stainless Steel Plate Heat Exchangers

Multi-Segment Food Stainless Steel Plate Heat Exchangers These heat exchangers are designed to handle various food products, such as dairy, beverages, sauces, soups, and other viscous or particulate-containing fluids. The multi-segment plate configuration allows for separate ...

China Plate Heat Exchange Co., Ltd

Stainless Steel Strips For Sale

Stainless steel strip for sale is a narrow and elongated piece of stainless steel. stainless slit coil is commonly used as edging or trim on various products or as a component in mechanical and electrical applications due to its strength and durability. Normandy Metal， your ...

Normandy Metal Industry Co., Ltd.

Custom Stainless Steel Sheet Wholesale

Stainless steel metal plate is a flat, rectangular piece of stainless steel that is used in various industries. It can be cut, bent, and formed into different shapes and sizes for applications such as appliances, roofing, and construction. Normandy Metal, a leading stainless ...

Normandy Metal Industry Co., Ltd.

Stainless Steel Materials

Stainless steel materials are widely used in various industries for their excellent corrosion resistance and durability. They are alloys of iron with a minimum of 10.5% chromium. The addition of other elements like nickel, manganese, and nitrogen further enhances their ...

Normandy Metal Industry Co., Ltd.

Etching Stainless Steel Plate Sheet

Etching stainless steel etching plate sheet is achieved by selectively etching the surface with acid or other chemicals to create intricate designs or patterns. It is often used in artistic and decorative applications like nameplates, signs, and artwork. How Do I Clean And ...

Normandy Metal Industry Co., Ltd.