Ceramic Coating (Ceramic Investment) : Successive coats of ceramic slurry and refractory sand, fused silica are applied on assembled cluster/tree with intermediate drying time to form a
self-supporting Shell or called Mold.
De-Waxing & Curing: De-waxing is the next step. The Invested Wax in the properly dried shells are melted out by applying heat source. The hollow shells are formed having cavities inside. These
hollow shells or ceramic mould are then fired in high temperature baking furnace to cure the refractory material and to withstand the molten metal during pouring from the melting unit.
Melting & Casting: The specified molten metal alloyed in induction melting furnace is then poured in the pre-heated & hot-baked hollow shells (moulds) ensuring complete filling of the entire shell
cavity.
Shell Release & Fettling/Grinding: Upon cooling, the ceramic shells are removed by usual knocking out operations by mechanical vibration and chemical cleaning. Parts are separated from the metallic
sprues resulting Precision Castings after usual operations of gate grinding, cleaning and further operation like heat treatment, surface treatment etc.
Final Inspection: Finished products of casting are carefully inspected for compliance with clients drawings and specifications and thorough visual & dimensional inspection are carried out to
maintain the integrity of the required component.
HI-CON TECHNOCAST PVT. LTD. was established in 2003 by renowned industrial group of technocrats devoted to the production of complete spectrum of Investment Castings by Lost Wax Process both
Ferrous and Non-ferrous metals.
Commencing in November 2003 HI-CON TECHNOCAST PVT. LTD. is gradually expanding its reach to multifarious buyers from India & Abroad.
HI-CON TECHNOCAST PVT. LTD. is a pioneering organization with latest technical know-how and vast experience in Investment Castings. The company is managed by dynamic and highly technically
qualified professionals with two decades of core experience in Investment Casting (Lost Wax Process) and metallurgical line of business.
TUV Suddeutscland India is awarded company's quality management system for ISO 9001:2000 certification.
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Process
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Die/Tooling Construction/Manufacturing: A negative replica of the part or component is prepared in form of Metallic Die, for creation of wax pattern, which matches the
configuration and finish of the final metal part. Depending on production quantities, size, shape & complexity, these dies may be of single cavity or multiple cavities.
Wax Pattern Injection & Assembly: Disposable Wax Patterns are produced by injecting Wax in the Dies. These Wax Patterns are positive models of the part intended for casting and
reflect the precise geometry of the finished parts. Multiple nos. of Wax Patterns are made and connected & assembled by gates to Wax sprue to form a tree or cluster.
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Investment Casting for Pumps Parts