PCBN Inserts, Solid CBN for ferrous materials machining miya@moresuperhard.com

Brief introduction :As a Solid PCBN inserts manufacturer and exporter in China,our PCBN inserts has excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material,sintered metal,and processing work piece surface is highly polished and very durable. We can manufacture cylinder,cube,square ,diamond and triangle shape PCBN inserts products according to customers’ requirements.

Application:ferrous materials machining

Details

PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and WC (Tungsten carbide) sintered under ultrahigh pressure and high temperature.The PCBN insert has the hardness, wear resistance and thermal stability of cubic boron nitride (CBN) and the shock-resistant toughness of hard alloy. It is the ideal material of cutting processing of high-hard ferrous metals and non-ferrous metal alloy.

Other types of inserts like RCGN CBN inserts,RCGN inserts ,SNGA ,SCMW,TNGA,CNGA,VNGA,VCGW,CCMW,TCMW CBN inserts all available upon request,our products test well in European countries,Japan, and USA markets.

Usages of PCBN inserts:

1.PCBN blades are mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on.

2.PCD tools are using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.)

Products feature:

1.PCBN cutting tools, which also known ascubic boron nitride(CBN) blade, has high hardness and excellent thermal stability.

2.PCBN inserts’ cutting temperature can reach 1300°C.

3.PCD tool, also known as polycrystalline diamond blade, has high hardness, excellent wear resistance, low friction coefficient, and excellent thermal conductivity.

Compared with Carbide inserts and Ceramic inserts, when Milling Cast iron and Hardened steel materials, the CBN milling inserts has more advantages:

Advantages:
- Professional Edges design for Milling; Super-precision Edges preparation,
- Faster Material Removal rate,
- Longer Lifetime,
- Lower Composite Cost.